Suzuki Hayabusa Clutch Installation

Let's dive deep

 into the process of installing a clutch into a Suzuki Hayabusa Gen2:

Preparation: Gather all necessary tools and parts, including a new clutch kit, gasket, and any other components. Ensure the engine is cool and the bike is securely lifted. It's also a good idea to have a clean workspace and plenty of light.

Remove the Clutch Cover: Start by removing the bolts from the clutch cover in a crisscross pattern to prevent warping. Keep track of the bolt locations for reassembly. Carefully remove the cover to expose the clutch assembly.

Remove the Clutch Springs and Plates: Take out the clutch springs and note their order. Then, carefully remove the clutch plates, making sure to remember the arrangement. Use a clutch plate holder or a similar tool to keep the plates organized.

Replace the Clutch Plates: Install the new clutch plates, ensuring they are properly aligned and seated. Soak the new plates in oil overnight to ensure they are well-lubricated. This helps in smooth engagement and reduces wear.

Install the Clutch Springs: Replace the old springs with new ones, if necessary. Make sure to tighten them to the specified torque using a torque wrench. This ensures proper clutch operation and prevents slippage.

Reassemble the Clutch: Put the clutch cover back on with a new gasket and torque the bolts to the manufacturer's specifications. Ensure the cover is properly aligned and seated to avoid leaks.

Refill the Clutch Fluid: If your bike uses a hydraulic clutch, refill the clutch fluid and bleed the system to remove any air bubbles. This ensures smooth clutch operation.

Test the Clutch: Before riding, check the clutch operation to ensure everything is working smoothly. Make any necessary adjustments. Test the clutch engagement and disengagement to ensure it feels right.

Reassemble the Bike: Once you're satisfied with the clutch installation, reassemble the rest of the bike. Double-check all bolts and fasteners to ensure everything is secure.

Test Ride: Take the bike for a test ride to ensure everything is working correctly. Pay attention to the clutch feel and make any final adjustments if needed.

HardRider Motorcycle

Performance Products | Nitrous | Turbo | Superchargers

Email: info@hardrider.net | Web: hardrider.net

Tel: 1-800-971-5030 | News

CAN/USA ProBoost Distributor | NitroBoost | TTS

Toronto Canada | Lewiston NY USA

Worldwide Shipping